{"id":110230,"date":"2022-05-04T09:00:57","date_gmt":"2022-05-04T08:00:57","guid":{"rendered":"https:\/\/www.pbctoday.co.uk\/news\/?p=110230"},"modified":"2022-05-03T12:54:22","modified_gmt":"2022-05-03T11:54:22","slug":"making-modular-projects-mainstream","status":"publish","type":"post","link":"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/making-modular-projects-mainstream\/110230\/","title":{"rendered":"Making modular projects mainstream"},"content":{"rendered":"<h2>Modular construction is by no means new but making modular projects mainstream brings a number of challenges. However, Mateo Zimmerman, investment manager at CEMEX Ventures, argues that the benefits make it worthwhile<\/h2>\n<p>There are many benefits to implementing modular construction into the mainstream. While the process does not come without its challenges, companies are well equipped to manage these obstacles with teamwork, the correct partners and drive.<\/p>\n<p><a href=\"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/builders-modular-construction-methods-housing-crisis\/109211\/\" target=\"_blank\" rel=\"noopener noreferrer\">Modular construction<\/a> is a solution to the continuous strain of available building materials and their volatile costs. Modular refers to a method of construction where most building is done offsite and then put together on-site. Think of it like Lincoln Logs or Legos. Thanks to offsite construction, the assembly takes place in a controlled environment. Then, assembled modules are shipped and placed together on the job site.<\/p>\n<p>Modular construction is not a \u201cnew fangled\u201d idea; it has been used to advance society for hundreds of year. It may have started with the ancient Romans and is most famous in American culture during the Gold Rush, in which settlers purchased <a href=\"https:\/\/www.us.jll.com\/en\/views\/modular-might-be-the-future-of-construction\" target=\"_blank\" rel=\"noopener noreferrer\">house &#8220;kits&#8221;<\/a> and had them shipped by rail from east coast factories.<\/p>\n<p>The market value for <a href=\"https:\/\/www.mckinsey.com\/business-functions\/operations\/our-insights\/modular-construction-from-projects-to-products\" target=\"_blank\" rel=\"noopener noreferrer\">modular construction in new real estate construction alone could reach $130bn in Europe and the United States by 2030<\/a>. As the construction sector pivots toward this building practice, what are some challenges the industry may face in the process? And how can contech start-ups navigate these challenges?<\/p>\n<h3>Main challenges with modular projects<\/h3>\n<p><a href=\"https:\/\/www.realprojectives.com\/the-advantages-and-challenges-of-modular-construction\/\" target=\"_blank\" rel=\"noopener noreferrer\">Challenges associated with modular construction<\/a>\u00a0include a limited customisation, a more complex norm and approval process, difficulties in financing, transportation costs and risks, and a process mentality shift.<\/p>\n<p>Because so much of the modular process is constructed offsite, more design and engineering decisions need to be made upfront. This means that architects, engineers and contractors must be familiar with the intricacies of modular creation and building, which is known as Design for Manufacturing and Assembly (DfMA).<\/p>\n<p>While this is a process that has been done for thousands of years, it is not currently mainstream, so it may be a challenge to find architects and engineers fit for the job and understand important concepts like \u201cdesign freeze\u201d in DfMA. Similarly, financing modular projects can become difficult if customers don\u2019t realise the working capital challenges and investors don\u2019t understand the project well enough.<\/p>\n<p>Transporting modules is also a tedious process that needs to be planned carefully and in constant coordination with the site. One disastrous mishap during transportation could possibly hold up the installation if a portion of the entire module needs repairs or to be replaced.<\/p>\n<p>The approval process for modular projections can be intricate. All construction projects must meet federal, state and local codes. But these codes are subject to change based on the construction method. In the US, these building codes also vary by state and can get complicated if a module is constructed in one state, but the building site is in another.<\/p>\n<h3>How can companies tackle the challenges associated with modular projects?<\/h3>\n<p>The best way for companies to avoid getting overwhelmed and falling into the aforementioned pitfalls and challenges that come with modular construction is not to rush to do the whole process themselves. Modular construction is a team effort that requires planning and forethought at every stage.<\/p>\n<p>In the past, companies have failed in their attempts at modular construction because they were trying to do too many things at once. Katerra, for example, was trying to juggle construction costs, increasing complexity from vertical (developing buildings systems for different building types) and horizontal (fabrication of all the elements and components) integration, delayed projects, and creating their own state-of-the-art mega-factories, all while struggling to convince developers and contractors to get on board with modular construction. The passion and drive are admirable but companies need to take a step back and focus on standardization (one solution at a time).<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-110233 size-full\" src=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208.jpg\" alt=\"modular projects\" width=\"2000\" height=\"1498\" srcset=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208.jpg 2000w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-300x225.jpg 300w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-768x575.jpg 768w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-1024x767.jpg 1024w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-80x60.jpg 80w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-265x198.jpg 265w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-696x521.jpg 696w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-1068x800.jpg 1068w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-561x420.jpg 561w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_143613208-1920x1438.jpg 1920w\" sizes=\"auto, (max-width: 2000px) 100vw, 2000px\" \/><\/p>\n<p>This means that modular construction start-ups, who are developing new innovative technologies, should develop strategic partnerships (instead of customer-supplier relationships) with already established companies in order to ease the workflow and focus on continuous improvement. These relationships lead to more successful partnerships and overall better products for the end consumer.<\/p>\n<p>Established construction companies will be able to combine their knowledge of the industry and experienced employees with the innovations of start-ups focusing on modular construction, truly promoting a more widespread adoption of this technique.<\/p>\n<p>A good example is the start-up <a href=\"https:\/\/www.modulous.com\/\" target=\"_blank\" rel=\"noopener noreferrer\">Modulous<\/a>, which has been working hand-in-hand with building materials company CEMEX to further enhance its offering regarding modular homes, and since then has been able to expand its market from the UK to USA, making possible the delivery of beautifully designed, sustainable and <a href=\"https:\/\/www.pbctoday.co.uk\/news\/planning-construction-news\/affordable-homes-in-aston\/109168\/\" target=\"_blank\" rel=\"noopener noreferrer\">affordable homes<\/a> at a fraction of the time and cost than with traditional construction methods.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-110234 size-full\" src=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5.jpg\" alt=\"modular projects\" width=\"2000\" height=\"1333\" srcset=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5.jpg 2000w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-300x200.jpg 300w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-768x512.jpg 768w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-1024x683.jpg 1024w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-696x464.jpg 696w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-1068x712.jpg 1068w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-630x420.jpg 630w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2022\/05\/dreamstime_m_84428099-5-1920x1280.jpg 1920w\" sizes=\"auto, (max-width: 2000px) 100vw, 2000px\" \/><\/p>\n<p>Some <a href=\"https:\/\/digitalcommons.calpoly.edu\/cgi\/viewcontent.cgi?article=1424&amp;context=cmsp\" target=\"_blank\" rel=\"noopener noreferrer\">90% of construction managers and general contractors save time<\/a>\u00a0and money when using modular practices over conventional construction. To continue increasing this success rate in the face of obstacles, at <a href=\"https:\/\/www.cemexventures.com\/modular-construction\/\" target=\"_blank\" rel=\"noopener noreferrer\">CEMEX Ventures<\/a>\u00a0we call on modular companies to collaborate with conventional construction companies to produce creative ways to problem solve and mitigate risks with modular projects.<\/p>\n<h3>The future of modular projects<\/h3>\n<p>Modular construction is the future because it paves a way to more <a href=\"https:\/\/www.ny-engineers.com\/blog\/modular-construction-a-sustainable-building-method\" target=\"_blank\" rel=\"noopener noreferrer\">sustainable living<\/a>. 40% of landfill waste comes from construction, but <a href=\"https:\/\/www.howickltd.com\/asset\/327.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">modular construction reduces the amount of waste generated<\/a> on an equivalent traditional construction site by up to 90%. By constructing offsite, companies are better able to <a href=\"https:\/\/www.ny-engineers.com\/blog\/modular-construction-a-sustainable-building-method\" target=\"_blank\" rel=\"noopener noreferrer\">manage waste control<\/a>\u00a0in a factory setting. Module buildings are also reusable; they are multi-purposeful and are made to be deconstructed without creating demolition waste.<\/p>\n<p><a href=\"https:\/\/digitalcommons.calpoly.edu\/cgi\/viewcontent.cgi?article=1424&amp;=&amp;context=cmsp&amp;=&amp;sei-redir=1&amp;referer=https%253A%252F%252Fwww.google.com%252Furl%253Fq%253Dhttps%253A%252F%252Fdigitalcommons.calpoly.edu%252Fcgi%252Fviewcontent.cgi%253Far\" target=\"_blank\" rel=\"noopener noreferrer\">Over 60%<\/a> of those surveyed by the Modular Building Institute agreed that there is a <a href=\"https:\/\/digitalcommons.calpoly.edu\/cgi\/viewcontent.cgi?article=1424&amp;=&amp;context=cmsp&amp;=&amp;sei-redir=1&amp;referer=https%253A%252F%252Fwww.google.com%252Furl%253Fq%253Dhttps%253A%252F%252Fdigitalcommons.calpoly.edu%252Fcgi%252Fviewcontent.cgi%253Far\" target=\"_blank\" rel=\"noopener noreferrer\">misperception of modular being portable one-storey buildings<\/a>. The potential of modular construction is so much more than that!<\/p>\n<p>According to the Census Bureau, one in 18 Americans reside in a modular building, and that number is only expected to grow, some even going as far claiming that modular construction can become \u201cthe future of real estate\u201d.<\/p>\n<p>There are many benefits to implementing <a href=\"https:\/\/www.pbctoday.co.uk\/news\/featured\/volumetric-modular-technology-eliminating-waste-maximising-resource-efficiency\/109677\/\" target=\"_blank\" rel=\"noopener noreferrer\">modular construction<\/a> into the mainstream. While the process does not come without its challenges, companies are well equipped to manage these obstacles with teamwork, the correct partners and drive.<\/p>\n<p>Modular construction can build an affordable, eco-friendly and efficient mass market, and the opportunities that come with this technology for the construction industry truly outweighs all the challenges it might find along its adoption process.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Mateo Zimmerman<\/strong><\/p>\n<p>Investment manager<\/p>\n<p>CEMEX Ventures<\/p>\n<p><a href=\"http:\/\/www.cemexventures.com\" target=\"_blank\" rel=\"noopener noreferrer\">www.cemexventures.com<\/a><\/p>\n<p><a href=\"https:\/\/twitter.com\/CEMEXVentures\" target=\"_blank\" rel=\"noopener noreferrer\">Twitter<\/a><\/p>\n<p><a href=\"https:\/\/www.linkedin.com\/company\/cemexventures\/\" target=\"_blank\" rel=\"noopener noreferrer\">LinkedIn<\/a><\/p>\n<p><a href=\"https:\/\/www.youtube.com\/channel\/UCvwUL7c3OSxu3idQzOaMdTA\" target=\"_blank\" rel=\"noopener noreferrer\">YouTube<\/a><\/p>\n<div class=\"mk-custom-module-container\">\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Modular construction is by no means new but making modular projects mainstream brings a number of challenges, explains Mateo Zimmerman.<\/p>\n","protected":false},"author":23,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[942],"tags":[856,172727,572,916,123114,465],"stakeholder_rel_tag":[],"contributor_rel_tag":[],"class_list":{"0":"post-110230","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-mmc-news","7":"tag-construction-technology","8":"tag-featured","9":"tag-housebuilding","10":"tag-modern-methods-of-construction","11":"tag-pbc-today-may-2022","12":"tag-sustainable-construction"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v26.9) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Making modular projects mainstream<\/title>\n<meta name=\"description\" content=\"Modular construction is by no means new but making modular projects mainstream brings a number of challenges, explains Mateo Zimmerman\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/making-modular-projects-mainstream\/110230\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Making modular projects mainstream\" \/>\n<meta property=\"og:description\" content=\"Modular construction is by no means new but making modular projects mainstream brings a number of challenges, explains Mateo Zimmerman\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/making-modular-projects-mainstream\/110230\/\" \/>\n<meta property=\"og:site_name\" content=\"Planning, Building &amp; 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