{"id":152029,"date":"2025-06-27T07:41:32","date_gmt":"2025-06-27T06:41:32","guid":{"rendered":"https:\/\/www.pbctoday.co.uk\/news\/?p=152029"},"modified":"2025-06-27T09:39:12","modified_gmt":"2025-06-27T08:39:12","slug":"prefabricated-construction-can-manchester-united-unite-the-uk-construction-industry","status":"publish","type":"post","link":"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/prefabricated-construction-can-manchester-united-unite-the-uk-construction-industry\/152029\/","title":{"rendered":"Prefabricated construction: Can Manchester United unite the UK construction industry?"},"content":{"rendered":"<h2>Manchester United\u2019s proposed new stadium could prove a game-changer for prefabricated construction<\/h2>\n<p>For a storied football team with a long list of firsts, it\u2019s perhaps fitting that in 2025 the Red Devils are poised to make history again. Only this time, as much off as on the pitch.<\/p>\n<p>Just as the spring daffodils were sprouting from the damp March ground, Manchester United made national and global news announcing the construction of a new 100,000-seat megastructure, steps from where the 115-year-old Old Trafford stadium stands today.<\/p>\n<p>With features that include <a href=\"https:\/\/www.manutd.com\/en\/news\/detail\/statement-man-utd-confirms-ambition-to-build-a-new-stadium-at-old-trafford\" target=\"_blank\" rel=\"noopener\">an umbrella-like protection from inclement weather, enhanced walkability, synergy between the natural and artificial environment, and updated public transport<\/a>, the planned sport and entertainment complex is poised to transform not only the local Old Trafford community and Greater Manchester at large, but also the entire UK construction industry.<\/p>\n<p>While such rhetoric may read like a publicity stunt, large on loft, small on logistics, architect Lord Norman Foster of British international architecture powerhouse Foster + Partners, has turned heads lately with his promise to get the job done in only five years, less than half of what\u2019s typical.<\/p>\n<p>How? With prefabricated construction.<\/p>\n<h3>Modular scores big<\/h3>\n<p>Compared with traditional on-site projects, modular construction is an entirely different building approach.<\/p>\n<p>As the name implies, modular construction is the building of large parts of a structure offsite in a manufacturing plant and assembling those components on-site, much like a giant 3D jigsaw puzzle. Each modular component must be built with exacting specification to ensure all parts fit together as designed.<\/p>\n<p>Today, the UK is the fastest-growing regional market in Europe for modular construction with a <a href=\"https:\/\/www.grandviewresearch.com\/horizon\/outlook\/modular-construction-market\/uk#:~:text=The%20UK%20modular%20construction%20market,revenue%20generating%20product%20in%202024\" target=\"_blank\" rel=\"noopener\">projected CAGR of 8.2% over the next five years<\/a>. Globally, the UK accounted for an impressive 15.2% of the world\u2019s entire modular construction market in 2024.<\/p>\n<p><a href=\"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/uks-housing-shortfall-modular-construction\/137409\/\" target=\"_blank\" rel=\"noopener\">Modular\u2019s growing appeal<\/a> is severalfold. For starters, the process results in faster construction time, thanks to working indoors in a controlled environment less prone to inclement weather (fewer sick days) and stalled construction. Naturally, this results in cost savings.<\/p>\n<p>It also means fewer personnel and reduced rework and wasted material, as inside improves the ability to control for quality and address design flaws earlier in the manufacturing process.<\/p>\n<p>Sustainability is yet another plus. Building indoors has environmental and carbon footprint advantages. There\u2019s also less disruption to the physical environment and land preparation can be achieved concurrently with the off-site modular build.<\/p>\n<p>Last, modular designs are intended to be expanded over time. Instead of a new build adjacent to an existing structure, modular extensions can be added to the current building.<\/p>\n<figure id=\"attachment_152034\" aria-describedby=\"caption-attachment-152034\" style=\"width: 696px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-152034 size-large\" src=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-1024x720.jpg\" alt=\"\" width=\"696\" height=\"489\" srcset=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-1024x720.jpg 1024w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-300x211.jpg 300w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-768x540.jpg 768w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-597x420.jpg 597w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-696x489.jpg 696w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-1068x751.jpg 1068w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-100x70.jpg 100w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image-610x429.jpg 610w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2025\/06\/BIM-Today-42-Secondary-Image.jpg 1367w\" sizes=\"auto, (max-width: 696px) 100vw, 696px\" \/><figcaption id=\"caption-attachment-152034\" class=\"wp-caption-text\">Image courtesy of FARO<\/figcaption><\/figure>\n<h3>Reality capture tech: \u201cNew\u201d Trafford and beyond<\/h3>\n<p>In addition to the above points in modular\u2019s favour, sometimes overlooked is the value of reality capture solutions. Products like the<a href=\"https:\/\/www.faro.com\/en\/Products\/Hardware\/Focus-Laser-Scanners?utm_source=PBC_Today&amp;utm_medium=syndicatedcontent&amp;utm_campaign=AECO_BIM_Today_42_Article_Backlinks&amp;cid=701Pl00000ipBzNIAU&amp;ls=News%20Media&amp;pint=Laser%20Scanner&amp;mc=0000287&amp;vrt=AEC&amp;lcs=Requested%20More%20Info\" target=\"_blank\" rel=\"noopener\"> FARO\u00ae Focus Premium Laser Scanner<\/a> and the <a href=\"https:\/\/www.faro.com\/en\/Products\/Hardware\/FARO-Orbis-Mobile-Laser-Scanner?utm_source=PBC_Today&amp;utm_medium=syndicatedcontent&amp;utm_campaign=AECO_BIM_Today_42_Article_Backlinks&amp;cid=701Pl00000ipBzNIAU&amp;ls=News%20Media&amp;pint=Laser%20Scanner&amp;mc=0000288&amp;vrt=AEC&amp;lcs=Requested%20More%20Info\" target=\"_blank\" rel=\"noopener\">FARO Orbis Premium<\/a>, are two examples of this technology at work.<\/p>\n<p>While both solutions are well adapted to on-site scanning, it is in offsite environments where their efficiency and workflow accelerating capabilities can be maximised, helping bring Sir Norman\u2019s half-decade stadium timeline \u2013 and other builds \u2013 to fruition, faster.<\/p>\n<p>The key here is to remember that a modular build is never fully offsite. There\u2019s always an on-site component. Fitting modular portions of a build together with the on-site skeleton of a structure is critical and any deviation from tolerance results in costly delays.<\/p>\n<p>Terrestrial laser scanning (TLS) offers as-built and on-site updates to ensure prefabricated parts fit in their designated spaces before they leave the factory. Mobile solutions, meanwhile, offer another advantage: the ability to provide conclusive and frequent updates, aligning regular 3D data to the BIM process.<\/p>\n<p>For both technologies, speed is also critical. Which is why in part the Focus Premium and Premium Max features Flash Technology. For Focus, Flash is a proprietary solution that cuts scanning time in half thanks to image upscaling captured by a 360-degree camera.<\/p>\n<p>In Orbis\u2019 case, the device\u2019s lightweight, compact design means that speed of capture is greatly accelerated on the jobsite, leading to frequent progress updates and near real-time on-site documentation.<\/p>\n<p>The technology can also be used to scan and map the physical on-site location of the eventual modular structure, acquiring detailed terrain and land variables while the offsite construction continues.<\/p>\n<p>Whether it\u2019s the measurement details between on-site and offsite alignment, or more accurate as-built documentation, 3D reality capture technology helps better ensure alignment between modules while point cloud registration and processing can be performed in programs like <a href=\"https:\/\/www.faro.com\/en\/Products\/Software\/SCENE-Software?utm_source=PBC_Today&amp;utm_medium=syndicatedcontent&amp;utm_campaign=AECO_BIM_Today_42_Article_Backlinks&amp;cid=701Pl00000ipBzNIAU&amp;ls=News%20Media&amp;pint=Laser%20Scanner&amp;mc=0000289&amp;vrt=AEC&amp;lcs=Requested%20More%20Info\" target=\"_blank\" rel=\"noopener\">FARO\u00ae SCENE<\/a> and later exported into third party BIM software.<\/p>\n<p>The result is across-the-board time and efficiency savings with less on-site errors and delays. There\u2019s also the project multiplier effect: the faster existing projects can be brought to completion, the faster new projects can begin.<\/p>\n<p>This is why the world is so keen to see if the \u201cnew\u201d Old Trafford can be built in the stated timeframe, given the magnitude of the project, and how its construction costs and estimated timeline compare with other generational builds like the Tottenham Hotspur Stadium.<\/p>\n<p>Because when you include the initial 2007 conceptual start date and its 2011 permission planning approval to its April 2019 opening, the entire project from start to finish took about 12 years to complete.<\/p>\n<h3>Housing crisis help<\/h3>\n<p>With modular again in the spotlight, it\u2019s possible more prefabricated structures will be built up and down the country.<\/p>\n<p>Considering the country\u2019s ongoing housing crisis, with <a href=\"https:\/\/neweconomics.org\/2024\/06\/the-foundations-of-the-housing-crisis\" target=\"_blank\" rel=\"noopener\">some 8.5m Britons experiencing some level of unmet housing needs<\/a>, it is more critical than ever that new ways of building be considered.<\/p>\n<p>Modular construction, aided by laser scanning and the latest BIM software, has the potential to become the critical method to boost the country\u2019s home construction rate \u2013 the only surefire way to reduce purchasing costs and provide relief for many of those millions.<\/p>\n<p>An established construction method centuries in the making, today\u2019s modular builds in terms of the technology used bear little resemblance to these historic roots, though the manufacturing goals of speed and efficiency \u2013 without compromising style or safety \u2013 remain.<\/p>\n<p>If the new Old Trafford can live up to the hype, if it can in fact be built in only five years, if its architectural achievement can inspire new stadiums yet unbuilt (in that it doesn\u2019t \u201clook and feel\u201d modular) and if it can help regenerate Manchester, just maybe it\u2019ll give prefabricated construction the 2020s attention it so desperately deserves.<\/p>\n<p><strong>Visit <a href=\"https:\/\/www.faro.com\/?utm_source=PBC_Today&amp;utm_medium=syndicatedcontent&amp;utm_campaign=AECO_BIM_Today_42_Article_Backlinks&amp;cid=701Pl00000ipBzNIAU&amp;ls=News%20Media&amp;pint=Laser%20Scanner&amp;mc=0000286&amp;vrt=AEC&amp;lcs=Requested%20More%20Info\" target=\"_blank\" rel=\"noopener\">FARO.com<\/a> to learn more about prefabrication construction technology and the reality capture solutions that are right for you.<br \/>\n<\/strong><br \/>\n<em>*Please note that this is a commercial profile.\u00a0<\/em><\/p>\n<div class=\"mk-custom-module-container\">\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Manchester United\u2019s proposed new stadium could prove a game-changer for prefabricated construction. <\/p>\n","protected":false},"author":25,"featured_media":152035,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[942],"tags":[173065,464,172727,916,627,696],"stakeholder_rel_tag":[172439],"contributor_rel_tag":[],"class_list":{"0":"post-152029","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-mmc-news","8":"tag-bim-today-june-2025","9":"tag-contributor-profile","10":"tag-featured","11":"tag-modern-methods-of-construction","12":"tag-modular-construction","13":"tag-offsite-construction","14":"stakeholder_rel_tag-faro"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v26.9) - 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