{"id":161486,"date":"2026-04-27T11:39:11","date_gmt":"2026-04-27T10:39:11","guid":{"rendered":"https:\/\/www.pbctoday.co.uk\/news\/?p=161486"},"modified":"2026-04-27T14:33:20","modified_gmt":"2026-04-27T13:33:20","slug":"innovative-3d-printed-concrete-reduces-emissions-teesside-project","status":"publish","type":"post","link":"https:\/\/www.pbctoday.co.uk\/news\/digital-construction-news\/innovative-3d-printed-concrete-reduces-emissions-teesside-project\/161486\/","title":{"rendered":"Innovative 3D printed concrete reduces emissions of Teesside project"},"content":{"rendered":"

Costain and A E Yates have onboarded Hyperion Robotics to deliver 90 3D printed concrete sleepers, providing efficiency, sustainability and safety benefits for a key project<\/h2>\n

Part of a landmark East Coast Cluster<\/a> carbon capture project in Teesside, the technology eliminates formwork and enables precise, repeatable production of 3D printed concrete sleepers.<\/p>\n

Northern Endurance Partnership\u2019s (NEP) onshore CO2<\/sub>\u202fgathering system will provide the CO2<\/sub> transportation and storage infrastructure for Teesside-based carbon capture projects.<\/p>\n

Mark Howard, programme director at Costain, explained: \u201cHyperion\u2019s 3D printing solution<\/a> will provide a myriad of efficiency, sustainability and safety benefits for this important project, while at the same time support economic growth and prosperity across Teesside.\u201d<\/p>\n

3D printed concrete reduces carbon emissions by up to 50%<\/h3>\n

The collaboration will produce approximately 90 high-strength 3D printed concrete pipe support bases along 1.3km of onshore CO2<\/sub> pipelines across Teesside using its advanced robotic manufacturing and digital technology.<\/p>\n

This approach, when compared to traditional precast solutions, will require less soil excavation, reduce concrete and steel use by 40% and carbon emissions by up to 50%<\/a>.<\/p>\n

The engineering-led solution is up to ten times stronger than traditional structures despite being up to 60% lighter thanks to a thin, reinforced base design.<\/p>\n

This will enable faster and safer installation of the sleepers, which will also be manufactured offsite to reduce on-site labour and plant.<\/p>\n

More efficient critical infrastructure<\/h3>\n

\u201cThis project is a practical example of how the UK can build critical infrastructure faster, more efficiently and with a lower carbon footprint by bringing together strong delivery partners, advanced technology and local manufacturing capability,\u201d commented Fernando De los Rios, CEO at Hyperion Robotics.<\/p>\n

\u201cBy combining engineering expertise, digital design and automated manufacturing, we can reduce material use and carbon emissions while meeting the highest standards of quality, performance and code compliance.\u201d<\/p>\n

\n<\/div>","protected":false},"excerpt":{"rendered":"

Costain and A E Yates have onboarded Hyperion Robotics to deliver 90 3D printed concrete sleepers, providing efficiency, sustainability and safety benefits for the East Coast Cluster carbon capture project. 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