{"id":40890,"date":"2018-04-30T10:07:18","date_gmt":"2018-04-30T09:07:18","guid":{"rendered":"https:\/\/www.pbctoday.co.uk\/news\/?p=40890"},"modified":"2022-10-19T15:46:01","modified_gmt":"2022-10-19T14:46:01","slug":"designing-the-worlds-first-freeform-3d-printed-house","status":"publish","type":"post","link":"https:\/\/www.pbctoday.co.uk\/news\/mmc-news\/designing-the-worlds-first-freeform-3d-printed-house\/40890\/","title":{"rendered":"Reinventing the home: Designing the world\u2019s first freeform 3D printed house"},"content":{"rendered":"<h2>A project in Tennessee is testing a \u201crevolutionary\u201d design to reinvent the modern home using 3D printing technology<\/h2>\n<p>In 2016, a team from US architect <a href=\"https:\/\/www.watg.com\/urban\/\">WATG Urban<\/a> won first prize in the Freeform Home Design Challenge, a competition commissioned by <a href=\"https:\/\/www.branch.technology\/\">Branch Technology<\/a>, an architectural fabricator specialising in large-scale 3D printing, to create a design for the world\u2019s first freeform 3D printed family home.<\/p>\n<p>Over the past year, WATG\u2019s Chicago office has been developing the design \u2013 named Curve Appeal \u2013 with Branch Technology and recently announced that it has started the wall section testing, research and development phase of what it called this \u201crevolutionary\u201d project to reinvent the modern home.<\/p>\n<p>Curve Appeal\u2019s design drew inspiration from the Case Study House programme carried out between 1945 and 1996. This initiative, which was sponsored by Arts &amp; Architecture magazine, saw many major architects of the day, including JR Davidson, distinguished architecture professor Pierre Koenig and Charles and Ray Eames, designers of the iconic Eames lounge chair, commissioned to create highly experimental prototype homes to meet the US post-war residential boom.<\/p>\n<p>In total, 36 designs were produced under the programme by architects with reputations for constantly pushing the limits of minimalist materials and striving to create open-plan spaces that focused on enhancing natural light.<\/p>\n<p>WATG saw Curve Appeal as the next evolutionary step and employed many of the same modernist design principles for the project to blur the line between inside and out.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-40892 alignleft\" src=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-300x194.jpg\" alt=\"3D printing\" width=\"300\" height=\"194\" srcset=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-300x194.jpg 300w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-768x497.jpg 768w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-1024x662.jpg 1024w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-696x450.jpg 696w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-1068x691.jpg 1068w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-649x420.jpg 649w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2-1920x1242.jpg 1920w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-2.jpg 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>The Freeform Home Design Challenge required that participants consider all aspects of the house. For example, the building envelope was to consider material applications, fenestration and structure. The interior had to include a kitchen, bathroom, living area and one bedroom.<\/p>\n<p>In addition, proposed building systems had to resolve mechanical, electrical, plumbing and lighting requirements, while also allowing for passive solar design strategies.<\/p>\n<p>Curve Appeal\u2019s design comprises two main components: an interior core and an exterior skin derived from simple yet carefully calculated archways intended to blend the house with its surroundings.<\/p>\n<p>Curve Appeal is situated in Chattanooga, Tennessee, near the Tennessee River in a wooded, sunlit area. The site was chosen to allow the house to blend seamlessly into the environment while also providing natural shade and protection from solar radiation.<\/p>\n<p>Branch Technology has the world\u2019s largest freeform 3D printers. The process sees an architectural design turned into digital geometry. The 3D model is then turned into robotic code. 3D printing means creating complex design forms is no longer difficult or expensive.<\/p>\n<p>Within the home, the complex shell geometry is intended to be not only aesthetically attractive but also structurally functional.<\/p>\n<p>The arching form provides structural rigidity, using various spring points throughout the floor plan, allowing the structure to carry roof loads and provide large, open-plan living spaces.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-40894 alignright\" src=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-300x194.jpg\" alt=\"3D printing\" width=\"300\" height=\"194\" srcset=\"https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-300x194.jpg 300w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-768x497.jpg 768w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-1024x662.jpg 1024w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-696x450.jpg 696w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-1068x691.jpg 1068w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-649x420.jpg 649w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG-1920x1242.jpg 1920w, https:\/\/www.pbctoday.co.uk\/news\/wp-content\/uploads\/2018\/04\/WATG.jpg 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>The team enlisted Thornton Tomasetti, a New York-based structural engineering consultancy, to print test beams and partial wall sections to examine their load-bearing capabilities. In generic tests, a three-foot long printed beam weighing only 5lbs could carry a load of around 3,600lbs (1,632kg). The freeform printed matrix is essentially a small space frame, making it highly efficient. The next stage will be to test the maximum load bearing qualities of each individual printed element of the structure.<\/p>\n<p>Working with <a href=\"https:\/\/www.usg.com\/content\/usgcom\/en.html\">United States Gypsum<\/a>, WATG and Branch Technology have been researching a range of gypsum material components, including gypsum spray foam from United States Gypsum\u2019s R&amp;D department, that could be applied on the printed structure to act as fire protection, structural reinforcement and to create a substrate for the application of finished wall materials.<\/p>\n<p>The team has also been working with Interface, a high-performance mechanical, electrical and plumbing design firm, to engineer a passive mechanical system with the aim of making the house net zero energy \u2013 in other words, it will produce as much energy as it consumes.<\/p>\n<p>Platt Boyd, founder of Branch Technology, said: \u201cCurve Appeal is a very thoughtful approach to the design of our first house.<\/p>\n<p>\u201cIt responds well to the site conditions, magnifies the possibilities of cellular fabrication and pushes the envelope of what is possible while still utilising more economical methods for convention building systems integration.\u201d<\/p>\n<p>The team is working towards breaking ground on Curve Appeal later this year.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>PBC Today<\/strong><\/p>\n<p>Tel: 0843 504 4560<\/p>\n<p><a href=\"mailto:info@pbctoday.co.uk\">info@pbctoday.co.uk<\/a><\/p>\n<p><a href=\"http:\/\/www.pbctoday.co.uk\">www.pbctoday.co.uk<\/a><\/p>\n<p>Twitter: <a href=\"http:\/\/www.twitter.com\/PBC_Today\">@PBC_Today<\/a><\/p>\n<div class=\"mk-custom-module-container\">\n<\/div>","protected":false},"excerpt":{"rendered":"<p>A project in Tennessee is testing a \u201crevolutionary\u201d design to reinvent the modern home using 3D printing technology<\/p>\n","protected":false},"author":16,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[942],"tags":[862,702,428,852,856,688,273],"stakeholder_rel_tag":[],"contributor_rel_tag":[],"class_list":{"0":"post-40890","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-mmc-news","7":"tag-3d-printing","8":"tag-architecture","9":"tag-bim","10":"tag-bim-today-may-2018","11":"tag-construction-technology","12":"tag-digital-construction","13":"tag-research-innovation"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v26.9) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Reinventing the home: Designing the world\u2019s first freeform 3D printed house | Planning, Building &amp; Construction Today<\/title>\n<meta name=\"description\" content=\"A project in Tennessee is testing a \u201crevolutionary\u201d design to reinvent the modern home using 3D printing technology. 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